Manufacturing Process Developer – Additive Manufacturing Technologies
Kitchener, ON, Canada – Hybrid (3 days onsite, 2 days remote)
The Manufacturing Process Developer – Additive Manufacturing Technologies is responsible for developing, validating, implementing, and optimizing advanced manufacturing technologies and processes that support Sonova's custom hearing solutions. This role leads additive manufacturing process development, laser engraving and laser cutting technologies, and serves as the global process owner for key production equipment while driving innovation, scalability, and operational excellence across global manufacturing sites.
Responsibilities:
Lead the development, qualification, and deployment of additive manufacturing processes from concept through production
Develop and optimize laser engraving and laser cutting processes, including validation plans and process controls
Serve as the global process owner for designated additive manufacturing and laser-based production equipment
Support equipment lifecycle management, maintenance planning, supplier engagement, upgrades, and capital planning
Collaborate with R&D, Manufacturing Engineering, and Production teams to support technology transfer and manufacturing scale-up
Standardize manufacturing processes across global sites to improve reliability and efficiency
Support post-launch engineering, troubleshooting, and continuous improvement initiatives
Apply Design for Manufacturing (DfM) and Design for Quality (DfQ) principles throughout product development
Ensure process validation, quality control, safety, and regulatory compliance for manufacturing processes
Develop and maintain process documentation, specifications, validation reports, work instructions, and change controls
Deliver technical training and knowledge transfer to production teams
Perform root cause analysis and implement corrective and preventive actions to improve process capability
Build partnerships with suppliers, research organizations, and industry experts to drive innovation and best practices
More about you:
Bachelor's or Master's degree in Engineering required, preferably in Materials Science, Process Engineering, Chemical Engineering, Physics, Microtechnology, Mechanical Engineering, Chemistry, or Additive Manufacturing
Minimum 5 years of experience in additive manufacturing, process development, technology development, or project management
Experience with additive manufacturing processes and process validation
Familiarity with laser engraving and laser cutting technologies preferred
Knowledge of Six Sigma, SPC, or similar process control methodologies is an asset
Strong analytical and conceptual problem-solving skills
Experience leading technical projects and cross-functional initiatives
Excellent communication and collaboration skills
Proficiency with Microsoft Office 365; experience with Magics or similar STL file handling software preferred
SAP, Minitab, Comsol, or similar engineering software experience is an asset
A minimum of 200Mb/sec download and 10Mb/sec upload speed internet connectivity is required to support any remote/hybrid employee functionality at Sonova.
Don't meet all the criteria? If you're willing to go all in and learn we'd love to hear from you!
This role's pay range is between $73,600/yr - $92,000/yr. This role is also bonus eligible.
How we work:
At Sonova, we prioritize the well-being of our employees and foster an inclusive environment that promotes engagement and collaboration. Our team-customized hybrid work model empowers teams to balance individual needs with business goals, offering flexibility and individualized time management. We recognize the importance of life outside of work and strive to create a supportive and motivating workplace where innovation thrives.
Manufacturing Process Developer - Additive Manufacturing Technologies • Kitchener (ON), Canada
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