Senior Controls Systems Designer / Programmer

Role Summary

This is a full-time, on-site role located in Puslinch, ON. As a Senior Controls Systems Designer / Programmer, you will take ownership of the design, architecture, and programming of control systems for custom industrial automation equipment.

You will work hands-on with PLCs, robotics, vision, motion, and safety systems , while providing technical leadership across projects and supporting customers through commissioning and system integration.

The role is scoped at a senior level; however, we are open to strong intermediate candidates who can grow into full system ownership.

Key Responsibilities

• Take ownership of the design, development, implementation, documentation, and troubleshooting of control systems for complex custom automation projects
• Architect and program PLC-based control systems from concept , including HMIs, servo drives, robotics, safety systems, and vision systems
• Design and implement SCADA systems using Ignition , including system architecture, data structures, alarms, historian, and visualization (as required)
• Design and integrate industrial communication networks (EtherNet / IP, EtherCAT, serial communications, etc.)
• Develop and support robotic applications (Fanuc, ABB, Denso, Motoman, etc.)
• Configure and commission AC / DC drives, VFDs, and servo motion systems
• Design and integrate machine vision systems (Cognex, Keyence, Banner, Omron)
• Support machine start-ups, commissioning, debugging, safety validation, and robot teaching
• Troubleshoot complex electrical, controls, and system-level issues , both internally and at customer sites
• Initiate and support preliminary PHSRs and collaborate with Safety Engineers
• Own system documentation including drawing updates, control narratives, operation manuals, and electronic backups
• Provide technical support and leadership during integration and service activities
• Mentor and provide technical guidance to intermediate and junior controls team members

Qualifications & Experience

(Ignition certification considered a strong asset)

What We Offer

The expected rate for this position is $47.00 / HR - $62.00 / HR. The total compensation may vary depending on the candidate’s skills, experience, qualifications, and other relevant factors.

TCA Technologies Inc is committed to providing an accessible recruitment process in accordance with the Accessibility for Ontarians with Disabilities Act (AODA). If you require accommodation during any stage of the hiring process, please let us know, and we will work with you to meet your needs.

This posting is for an existing vacancy.

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