POSITION SUMMARY :
Reporting to the Shift Supervisor and Process Technician, the Machine Operator is responsible for safety, quality and attainment of production for his assigned group of machines during the shift.In order to achieve the above, it is the responsibility of the Machine Operator to ask for necessary support and help on a timely basis from the Process Technician or the Shift Supervisor so that he or she will have a successful shift.
POSITION RESPONSIBILITES :
Injection Molding Machine, Molds and Stacking Equipment
- Re-Start machine with machine parameters already set
- Shut-down machine for schedule down
- Operator to machine Ratio (one operator to 6 machines) Or as assigned by Supervisor
- Respond to Machine Alarms. Escalate to Process Technician within 15 minutes if troubleshooting is not successful
- Basic troubleshooting of defective parts and adjusting process accordingly
- Follow lockout / tag out procedure anytime maintenance work needs to be performed on the machine
- Always ensure the machine is running to the master set-up sheet
- Perform basic swing chute operation
- Report any cycle deviations to the supervisor / process tech
Cleaning and Basic Maintenance
During the shift, production molds are cleaned following the cleaning scheduleThe stacking equipment is cleaned as per the checklistClean the machine, platforms and surrounding areas clean of oil, parts and dirtPerform basic stacker maintenance and help troubleshoot for maintenanceClean swing chute and companion chute and perform basic troubleshooting of swing chuteClean drool every 3 hours from machineDocumentation
Record running and deviations of machine process parameters in set-up sheetComplete the mold run data sheetComplete the stacker / mold checklist upon completion of cleaning and inspectionPerform data entry operation in Mattec unitComplete metal contamination / PPMS / Mold cleaning sheetsComplete outstanding ensur training documentsRecord any machine downtown on line inspection forms.Processes and Policies
Perform color change that would be no longer than 15-20 minutesAble to perform color change using liquid color unitAble to perform resin / material change. In the case of blended resin, perform mixing to get the resin blendPerform Line Clearance when there is a product changePerform front line quality by looking at parts as soon as they come off the machineAchieve shift attainment and escalate issues that impede attainment on a timely basisCommunicate quality issues and necessary information that would provide the next machine operator with success to achieve shift attainmentAlways comply with plant safety and SQF, use appropriate PPE while performing various dutiesIdentify product at risk and escalate to Shift SupervisorParticipate in continuous improvement projectsIdentify and involve in drool / purge reduction initiativeEscalate process change to Process TechnicianSKILLS / EXPERIENCE REQUIRED :
Educational Requirements : High School Diploma, GED, or equivalent Minimum Experience / Field : At least two years experience in an injection molding Machine operation experience Courses Required : Certificate from plastics training facilities preferred Computer Skills : N / A Additional Certificates / Diplomas : N / A Licenses / Permits Required : N / A Physical Requirements : Ability to stand for long periods of time. Ability to reach above shoulder height and below waistline. Communication Skills : Fluent in English with good verbal and written communication skills Additional Education / Experience / Skills : Mechanical aptitude and strong troubleshooting skills. Knowledge of hydraulics preferred. Injection molding machine operator experience.
CORE COMPETENCIES FOR THIS POSITION :
Ability to anticipate and handle challenging situations effectively, seeking input and involving others when possibleAbility to effectively troubleshoot and fix basic injection molding machine issues that result in quality or safety issues.Consistently uses good judgement while decision making, analyses problems from different angles to seek alternatives before determining best solutionsDemonstrates a strong sense of urgency, assuming responsibility without being asked in order to achieve results.Appropriately follow all lockout tagout and safety procedures.Polytainers is proud to be an Equal Employment Opportunity employer. Polytainers is committed to diversity and inclusivity in employment and welcomes applications from qualified individuals of diverse backgrounds. Polytainers is also committed to providing accommodations for people with disabilities. If you require an accommodation, we will work with you to meet your needs.