Manufacturing Process Specialist

The Manufacturing Process Specialist is responsible for improving manufacturing processes, equipment / tooling alternatives, sequence and flow of operations for the effective utilization of personnel, material, machines and facilities necessary for assembly lines. In conjunction with Quality, Engineering and Operations work groups, take a leadership role in the development and implementation of new work processes. Responsible for line costs, continuous improvement and problem root cause resolution of current assembly cells from the perspective of process capability, process control, cost control, perishable tooling performance and process productivity / rate.

RESULTS :

World Class Standards achieved for :

Product quality (CPK >

1.67)

Error proofing to minimize customer PPM (

Operational efficiency and continuous improvement of cycle time

Scrap at

Assembly Line FTT

Systems certified and operating within to ISO / IATF 16949 compliant procedures

Project cost as per budget (CAR)

On time delivery of customer requirements for APQP, PPAP, and Production Start-Up

Your responsibilities will be to :

Directs the development and / or improvements of assembly and associated processes

Work in compliance with Johnson Electric FPS Safety, Environmental, Quality and Production Systems

Work closely with production and technical support resources and suppliers to ensure timely completion of projects

Meet plant goals and standards in safety, quality, delivery and cost

In conjunction with quality engineering, assist with the implementation of automotive operating systems including APQP, PPAP, and QOS as per ISO / IATF 16949 standards as they relate to process development including :

Set up instructions

Parameter sheets

Set-up check lists

Machine logs

Perishable tooling control systems

Capability analysis

Fixture predictive and preventive check lists and audit sheets

Demonstrates initiative by reaching beyond work assigned to improve output and / or help others

Completion of run at rate process performance testing in conjunction with manufacturing operations

Completion of daily assembly line reports to document root cause resolution and ongoing continuous improvement

Identify complex technical issues to determine root cause and implement corrective actions

Develop knowledge and skills to be recognized for expertise and functional leadership of assembly lines

Monitor and understand new technologies to improve quality and efficiency

Must be willing to work any assigned shift, work daily, weekend, and overtime as required

Perform other related duties as assigned

Our requirements :

A degree in Mechanical Technology / Engineering or appropriate combination of education & relevant work experience

Experience in hands on automated assembly operations

Excellent PC based computer skills

Knowledge of CNC, PLC programming, robots (FANUC and ABB) preferred

Working experience with automotive assembly operations, preferably with powertrain applications and including high precision components, inline gauging, leak testing, vision systems and auxiliary processes.

Demonstrate excellent level of analytical ability, communication and interpersonal skills required to build relationships with team members and customers to solve problems and resolve issues.

Ability to multitask by handling diverse assignments concurrently

Process improvement tools such as Lean / Six Sigma

Understanding of automotive systems and quality requirements based on ISO / IATF 16949 operating systems

Ability to interact and lead effectively at all levels of the organization

What we offer :

Johnson Electric offers talented people like you the opportunity to grow professionally and personally, surrounded by some of the most dedicated, innovative, and entrepreneurial colleagues you will find anywhere. Of course, we offer competitive pay and benefits, and far more than that, we offer you a culture driven by our values and designed to ensure that our most important asset—our people—can flourish.