Senior NPI Engineer

Employment Type: Full-Time

Shape the Future of Aerospace Innovation

At DART Aerospace, we design and manufacture mission-critical aerospace equipment used by helicopter operators around the world. From aerial firefighting and search & rescue to military and utility operations, our products help customers accomplish demanding missions safely and efficiently.

With engineering and manufacturing facilities across Canada, the United States, the United Kingdom, and Mexico, we continue to invest in innovation and new product development.

We’re looking for an experienced Senior New Product Introduction (NPI) Engineer to lead the successful transition of innovative aerospace products from concept through design, validation, certification, and manufacturing launch.

This is a highly visible role that combines technical leadership, cross-functional collaboration, and hands‑on engineering in a fast‑paced aerospace manufacturing environment.

What You’ll Do

Lead New Product Introduction

• Lead engineering activities for new product development from concept through production launch.
• Drive Design for Manufacturing (DFM), Design for Assembly (DFA), cost optimization, and product industrialization.
• Ensure seamless transition from engineering development into manufacturing.

Design & Develop Aerospace Products

• Design and develop mechanical and structural aerospace components using SolidWorks.
• Perform engineering calculations, structural assessments, and FEA analyses to validate product performance.
• Select appropriate materials and manufacturing processes while balancing performance, cost, and manufacturability.

Validation & Certification

• Develop qualification, verification, and validation plans.
• Coordinate laboratory and field testing activities.
• Analyze test results and prepare technical reports supporting FAA, TCCA, and EASA certification activities.
• Support STC development and certification documentation.

Collaborate Across the Business

• Partner closely with Manufacturing Engineering, Production, Supply Chain, Quality, Procurement, and Program Management.
• Support prototype builds, pilot production, first article inspections (FAI), and production readiness.
• Resolve technical issues throughout the product lifecycle.

Technical Leadership

• Mentor junior engineers and designers.
• Lead design reviews and technical decision‑making.
• Champion engineering best practices, continuous improvement, and standardization.
• Support root cause investigations and engineering change activities.

What We’re Looking For

Education

• Bachelor’s degree in Mechanical Engineering, Aerospace Engineering, or Manufacturing Engineering.

Experience

• 10+ years of experience in product development, mechanical design, or aerospace engineering.
• Experience leading New Product Introduction (NPI) or product industrialization projects.
• Experience supporting products from concept through manufacturing release.

Technical Skills

• Advanced proficiency with SolidWorks (3D CAD).
• Strong understanding of:
• Structural analysis
• Aerospace materials
• Manufacturing processes
• GD&T
• Tolerance stack‑up
• Experience using FEA tools.
• Knowledge of aerospace certification requirements (FAA, TCCA, EASA).
• Experience with STC development is considered a strong asset.
• Strong project management and prioritization skills.
• Excellent analytical and problem‑solving abilities.
• Comfortable working across multidisciplinary teams.
• Strong communication and presentation skills.
• Ability to thrive in a fast‑paced manufacturing environment where priorities evolve quickly.

Why Join DART Aerospace?

• Work on certified aerospace products used worldwide.
• Lead the introduction of innovative helicopter mission equipment.
• Collaborate with international engineering and manufacturing teams.
• Influence products from concept through certification and production.
• Join a growing organization where engineering has a direct impact on business success.
• Competitive compensation and comprehensive benefits package.

About DART Aerospace

DART Aerospace is a global leader in the design, manufacturing, certification, and support of mission equipment for the helicopter industry. With more than 1,500 Supplemental Type Certificates (STCs) and customers in over 120 countries, DART delivers innovative solutions that enhance aircraft capability, safety, and operational performance.

If you’re passionate about transforming innovative ideas into certified aerospace products and enjoy working at the intersection of engineering and manufacturing, we’d like to hear from you.

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