Senior Project Engineer

Company Description Markdom Plastic Products Ltd. is a Tier 1 custom injection moulding and sub-assembly supplier specializing in brackets, supports, and a variety of interior, exterior, and under-the-hood components. The company is dedicated to delivering high-quality plastic solutions tailored to specific client needs. Known for reliability and innovation, Markdom Plastic Products Ltd. is a trusted partner in the automotive and manufacturing industries. Located in Scarborough, ON, the company continues to provide exceptional service and engineering expertise. Key Responsibilities: Project & Tooling Management - Program Ownership: Lead projects through all stages: concept, feasibility, design, construction, try-out, launch, and logistics. - Tool Tuning & Matching: Lead tool tuning activities based on part measurement reports as well as tryout of the mock-up samples confirmation on the gage; manage matching experiences at the OEM level to meet strict dimensional and aesthetic requirements. - Stakeholder Liaison: Interface with internal cross-functional teams and external resources (tooling suppliers, vendors) to maintain strong customer relationships and meet milestones. - Documentation: Log in of all math data / GD&T drawings / OEM work orders / functionality reviews / tooling designs with checklist / gage designs with gage review approval form, etc., into Markdom EDT (Engineering Document Tracking site). Leading the development of DFMEA, DVP&R, and GD&T reviews for design responsible projects. - Technical Reviews on RFQs/SORs: review the RFQ / SOR packages and prepare Tech-Review presentation. Present the presentation during the Tech Review meeting with the customers. CAE Analysis & Technical Optimization - Design for Manufacturing (DFM): Utilize practical knowledge of Moldflow to provide design direction, assisting customers in modifying designs to optimize for injection molding feasibility. Proficiency in using Siemens NX to create / modify part designs is mandatory. Proficiency in operating CATIA is an advantage. - Advanced Simulation: Perform and oversee CAE analysis (FEA, CFD, Moldflow) to test 3D model characteristics and provide comprehensive reports. - Supplier Review: Review FEA/CAE reports from suppliers for accuracy and completeness before final customer submission. - Cost Efficiency: Evaluate different CAE software for the most cost-effective deployment within the engineering department. Quality & Compliance - Standards: Ensure all work complies with Markdom procedures, safety, and quality standards (ISO 14001 & IATF 16949). - Core Tools: Execute tasks related to APQP, PPAP, and FMEA. - Continuous Improvement: Identify and log "lessons learned" to identify strengths and weaknesses in alternative solutions for future programs. Requirements: Experience & Education - Minimum 7+ years of automotive engineering experience specifically within the injection molding sector including functional black plastic, exterior trim parts, insert molding (appliques, fastener inserts or metal stamping components). - Experience with 2-shot injection molding (rotary/ core back/cube) are added advantages. - Engineering Degree from Canadian University or certification from Canadian Technical Institute. Technical Expertise - Solid understanding of Design for Manufacturing (DFM) for injection molding - Minimum 5+ years tooling design experience (Tooling Engineer / tool designer background). - Experience in tool tuning based on measurement reports and tryout feedback, including participation in matching events or on-site customer reviews, - Hands-on experiences of mocking up samples for tryouts are added advantages. System & Tools - Proficiency in Siemens NX (mandatory) and CATIA. - Strong knowledge of GD&T, DFMEA, DVP&R, and DOE. - Practical experience with Moldflow and FEA software. Core Competencies - Strong troubleshooting and problem-solving skills with the ability to work independently - Exceptional verbal, written, and presentation skills for technical reporting and customer interaction. - Strong organizational and multitasking abilities. - Collaborative mindset with the ability to work effectively in cross-functional teams. Markdom is proud to be an Equal Employment Opportunity employer, is committed to diversity and inclusivity in employment, and welcomes applications from qualified individuals of diverse backgrounds. Markdom is also committed to providing accommodation for people with disabilities. If you require accommodation, we will work with you to meet your needs.