The Hacksmith team is made up of outside-the-box thinkers who take fictional ideas from comics, movies, and video games and make real working prototypes. We make Viral Videos of our creations on YouTube, and in doing so make dreams a reality by building real life superhero tech; as seen in our channel trailer! We take pride in inspiring youth around the world to get into STEM and other related fields, while always dreaming bigger.
We are looking for a passionate, self motivated individual who can identify problems and solve them independently. There will be ample opportunity to take on greater responsibility, overcome challenges, and meaningfully contribute to the team.
About the Role
Hacksmith Industries is seeking a Process Engineer to support and scale production of the Smith Blade . This role is responsible for designing, optimizing, and standardizing assembly workflows, kitting processes, quality checks, and production systems to enable efficient, repeatable, and high-quality output.
The ideal candidate is hands‑on, systems‑oriented, and comfortable working directly on the production floor to improve throughput, reduce errors, and support the transition from early production to sustained volume manufacturing.
Key Responsibilities
Assembly Process Development
- Design, document, and optimize end-to-end assembly processes
- Develop standard work instructions, visual aids, and assembly documentation
- Improve takt time, line balancing, and work cell layouts
- Support scaling from pilot builds to steady‑state production
Quality & Error Reduction
Implement in‑process quality checks and poka‑yoke (error‑proofing) solutionsIdentify root causes of assembly defects and drive corrective actionsReduce rework, scrap, and warranty risk through process improvementsSupport final inspection and packaging quality standardsProduction Optimization
Identify and eliminate bottlenecks in assembly, finishing, inspection, and packagingImprove throughput while maintaining quality and ergonomicsDesign assembly fixtures, jigs, and aids to improve consistency and ergonomicsWork with internal teams or vendors to implement fixtures and toolingEvaluate assembly tooling effectiveness and recommend improvementsData & Reporting
Track assembly metrics such as :ThroughputRework ratesAssembly time per unitUse data to justify process changes and capacity planning decisionsQualifications & Experience
Degree or diploma in Manufacturing Engineering, Industrial Engineering, Mechanical Engineering, or related field3+ years experience in assembly‑focused process engineering or production engineeringStrong understanding of manual and semi‑automated assembly systemsExperience with lean manufacturing principles in an assembly environmentComfortable working hands‑on on a production floorNice‑to‑Have
Experience with precision mechanical assembliesExperience scaling assembly operations in a startup or high‑growth manufacturing environmentFamiliarity with quality systems and inspection methodsExperience with ERP or manufacturing execution systems (MES)Exposure to light automation or assisted assembly systemsPerks of working at Hacksmith
Gourmet lunch every work day (we have a very skilled chef on staff)Snacks and coffee to keep you fueledCompetitive vacation policyHealth Spending Account (HSA)You must be legally allowed to work in Canada and be local or willing to relocate. This role is based in Cambridge, Ontario and telecommuting is not an option.
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