Technician - II

Job purpose

The Technician II maintains component and bulk product supply to packaging lines, washes and assists with filler assembly, disassemble, set‑ups and changeovers. Operates filling lines and packaging equipment in a safe manner and maintains compliance with cGMP and SOP requirements. Will be required to perform set‑up, changeover and troubleshooting of Primary and secondary packaging equipment such as Fillers, Drum Transfer Pumps, Cartoner, Case Packer and Banders.

Duties and responsibilities

Training Level 1 to 2

• Operate filling lines and equipment.
• Supply filling lines with components and bulk product for packaging.
• Ensure drum and lot changes are completed effectively and on‑time with minimal bulk waste.
• Set‑up, monitor and adjust fill weights throughout the operation ensuring minimal overfill.
• Assemble and disassemble equipment such as fillers, manifolds, tube holders and supply pumps.
• Perform filler changeovers, set‑ups and troubleshooting.
• Prepare detergent and sanitizing agents with the correct dilution factor.
• Sanitize filling rooms as per standard operating procedure.
• Perform housekeeping tasks such as washing floors, walls etc.
• Perform line clearance processes both inside filling rooms and secondary packaging area.
• Complete G.M.P. documents right the first time, for example cleaning & sanitization records, packaging batch records, non‑stationary equipment logs etc.
• Wash and sanitize wetted change parts for fillers and supply pumps.
• Troubleshoot machine problems effectively based on the observed abnormalities.
• Change embossing / coding block characters (expiration date and batch number) for metal and laminate tubes as specified on the packaging work order (PWO).
• Set‑up / change‑over of product contact parts (hopper, graco pump, directional valve, auger, dosing pump, nozzle etc.).
• Sign off required line start‑up documentation in the primary and secondary areas prior to production run.
• Assist with training of new hires.
• Assist Line Mechanics, as required.
• Work with safety in mind with respect to all assigned tasks.
• Other duties as assigned.

Training Level 3

Training level 4

Qualifications

Working conditions

Physical requirements

Direct reports

NA

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