Control Software Designer

Job Purpose

Dana is seeking a highly skilled Motor Controls Developer with expertise in electric motor control algorithms, calibration, and related technologies. The ideal candidate will have experience in automotive applications and will contribute to the development of advanced traction motor drive systems as part of a dynamic, innovative team at a leading Tier-1 supplier.

Work Schedule : Must be available for extended testing hours, including some weekends

Job Duties and Responsibilities

Design, develop, implement, and validate motor control algorithms for electrical machines, including IPM, SPM, and IM.

Define and manage requirements for motor controller functionality.

Conduct testing and verification of motor control algorithms on dynamometers and in-vehicle environments.

Document development processes and testing results, ensuring integration with relevant tools and systems.

Provide technical guidance on advanced motor control topics.

Develop and enhance validation plans for traction motor control software.

Support related systems such as machine prototype development, powertrain controls, and traction inverter development.

Collaborate with vendors, suppliers, and customers as needed.

Education and Qualifications

Master’s degree in Electrical or Mechanical Engineering with 3+ years post-PhD or 5+ years post-Master’s in motor controls, electric drives, or electric machines.

Strong understanding of traction inverter drives and electric motors (IPM, SPM, IM).

Hands-on experience with field-oriented control for PM and / or IM machines.

Knowledge of current control schemes and direct torque control strategies (preferred).

Proficiency in PWM techniques (sine PWM, space vector PWM); experience with discontinuous modulation and overmodulation is a plus.

Familiarity with digital observer and filter design.

Solid foundation in control system theory, including system modeling, simulation, and advanced control design techniques.

Proficient in Matlab / Simulink for modeling, simulation, and validation.

Basic knowledge of embedded C and ability to implement algorithms in compliance with automotive standards (e.g., MISRA).

Experience with development stages and tools : MIL, SIL, HIL, and full system testing (dyno, vehicle).

Skills and Competencies

Practical knowledge of dead-time and delay compensation, voltage limits, and switching frequency variations.

Familiarity with position / speed sensors (resolvers, encoders).

Experience with motor control MCUs and communication interfaces (CAN, SPI, I2C).

Skilled with debugging tools (CANape, CANalyzer) and troubleshooting at the system level (including gearing, powertrain controls, battery systems).

Experience with IDE tools (CCS, Eclipse), version control (Git), and software release processes.

Functional safety knowledge (ISO 26262) is a plus.

What We Offer

Opportunity to work on cutting-edge electrified powertrain systems

Collaborative and innovative engineering environment

Exposure to full product development lifecycle

Competitive compensation and benefits package